Recently, Ford Motor Co., Ltd. announced the latest research and development results. Ford took inspiration from the porous foam structure of chocolate bars and manufactured honeycomb structural MuCell lightweight plastic parts by injecting air bubbles into the production process.
The MuCell material injects air bubbles into the plastic forming process to form a porous honeycomb structure at the microscopic level. The special structure of MuCell material on the one hand reduces the density and reduces the amount of material used. On the other hand, it maintains a certain strength and the integrity of the components is not compromised.
The new MuCell material has many advantages. In addition to maintaining strength and reducing density, the pressure required to form the mold is significantly reduced, resulting in a 33% reduction in man-hours compared to conventional processes. The above-mentioned manufacturing speed and processing efficiency are improved through new technologies, which effectively reduce energy consumption, processing emissions, and parts manufacturing costs.
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