Recently, the reporter walked into the Huishan base of Wuxi Diesel Engine Factory of FAW Jiefang Automobile Co., Ltd. and saw that the production line consisting of international first-class automation equipment was operating at a high speed, and an "Aowei" 11-liter engine supporting a J6 heavy truck was released. On the console to the whole machine offline, less than 10 minutes on average.
"In the increasingly fierce competition in overseas markets, 'Aowei' engines are selling high-end markets in South America and Eastern Europe with their high-tech and cost-effective advantages. In 2014, sales of Xiehai's overseas exports rose by 28.3% year-on-year, achieving a With the double growth of the share, the product structure is also showing a trend toward high-tech development, said Qian Hengrong, director of FAW Xiechai .
FAW Xichai to create international high-end power
The reporter learned that the "Aowei" engine is a strategic product developed by FAW Group. To this end, in accordance with the group's strategic development goals, Xichai has broken the original closed scientific research and development model around the market, its competitors, and the international community, adhered to the international open cooperation approach, improved the overall engine design level, and promoted simultaneous development and advance development. Ability to innovate enterprise scientific research institutional mechanisms, implement R&D project team responsibility system, keep up with new energy technologies, save energy and reduce emissions, and apply standards to international standards, accelerate the development of products with high added value, high-tech content, and low energy consumption; establish energy conservation and environmental protection, Five major platforms, namely, safety, comfort, durability, electronic intelligence, and material technology, have created 10 core technologies such as braking, fuel economy, post-processing, and intelligent control, accelerating the construction of core corporate capabilities, and embarking on a project to promote technology and technology synthesis platforms. , platform derivative products, products lead the market for new development paths.
Breakthrough core technology
China's engine companies must stand on the same starting line with the world's advanced level and participate in global competition in order to build our own internationally renowned brands and allow China's "high-end drive" to go global. This is the consensus that the Xichai people have already formed.
Xichai has such ideas and ideas. It has successfully developed a two-stage supercharged vehicle engine and diesel-electric hybrid power. It has pioneered the domestically built EGR technology, electronic control technology, vibration and noise analysis, overhead camshaft cylinder head, and engine. Braking and fuel-saving technologies have also made breakthroughs in succession. At present, Xichai has more than 50 core technologies.
Qian Hengrong said, “Last year, I visited Europe and the United States to inspect a number of peers. Through comparison, we found that our own research and development of the 'Aowei' four-engine compared with the world's mainstream engine companies, the gap has been greatly reduced, in some ways even Something catches up."
How does Xichai catch up? “The fundamentals of R&D and innovation ability lies in cultivating a group of high-quality R&D talents. We have established a number of growth channels for technicians and encouraged a broad range of employees to learn and innovate through the use of cutting-edge technologies through a series of incentive measures. Create wisdom Xichai." Xichai party secretary Xu Xuefen said.
Since 2010, Xichai has established an innovation fund to reward major technological innovation projects that are in line with the plant's technological innovation strategy, invigorating the vitality, power and strength of the independent innovation of the science and technology team, continuously improving the company's innovation capability, and effectively promoting the conversion of innovation results. Continuously enhance the company's core competitiveness.
The rational use of innovative funds has effectively stimulated technological innovation projects, especially immature technology projects. In recent years, the number of invention patents has risen dramatically. In 2014, Wu Zhiming's R&D department Wu Zhiming's "Two-acting Hydraulic Pump Test Method for Diesel Engines" and the assembly workshop engineer Tianqing's "an oil cooler bypass valve installation and disassembly device" were invented at the 8th International Conference. Both of the invention exhibitions won bronze medals.
Focus on safety technology
“Safety is an inevitable trend for the development of heavy truck technology in the future, and 'safe departure and safe return' has become the greatest wish of every truck driver and family. We have adopted safety technology as a key work of technological innovation and applied engine braking technology. , And developed an engine braking device with independent intellectual property rights.†Said Huang Chenghai, assistant manager of Xichai.
Through the precise design and matching of engine brakes, at 2100 rpm, the engine braking power reaches more than 200 kW, which is at the leading level in the country, especially under the common working conditions of 1500 rpm engine, and the braking efficiency is higher; the vehicle does not need to be used for long distance downhill. Stepping on the brakes can significantly reduce the wear of the brake pads and ensure that the brake pads operate at a relatively low temperature. This improves the safety of the entire vehicle and the reliability of the braking system, enabling the Liberation J6 truck to have a “safe heartâ€.
Compared with other domestic brands, the Xichai Engine Braking System has a higher technical and braking power. Taking "Aowei" 6DM as an example, in the test of a 15 km long downhill slope in Yunnan, the FCB system brakes are not opened 91 times, and the FCB system brakes are only opened 29 times, thus avoiding the friction and heat of the brake pads and driving safely. When the heavy truck is driving at a speed of 60 kilometers per hour, compared with the hydraulic brake heavy truck, the Aowei heavy truck installed with the FCB system effectively shortens the braking time by about 1 second and shortens the braking distance by up to 16 meters.
Good international marketing
Li Yuxiao, general manager of Xichai Sales Co., Ltd., said that sales of Xichai engines continued to increase in overseas markets in 2014. Behind the hot sales of Xicai, it not only benefits from the superior performance of Xichai’s high-end power quality, but also thanks to Xichai’s precise international marketing strategy. In 2014, Xichai implemented a new model of overseas brand marketing and service. Not only did Xichai's overseas service gradually follow the international standards, but also through the brand marketing, the brand awareness of Xichai International became higher and higher, and the export of Xichai Engine was maintained. The quantity has been continuously expanding, and the single machine export has formed a stable growth point.
Let China's "high-end power" go to the world, this is the Xixi people's dream!
Today, Spain, Italy, Argentina, the Netherlands, South Africa, Brazil, Singapore and other markets have all become Xichai's stable generator set export region, of which only Spain and Italy have exported 1,000 units, and Xichai has achieved exports to developed countries in Western Europe. aims.
Not long ago, 50 Liberation J5 heavy trucks matching the Xichai engine were also loaded on the Tianjin port and set foot on the journey into Algeria. At the same time, sales of Xichai Aowei's 11-liter engine have also increased significantly in the Middle East region, becoming another mature export market for Xichai.
It is due to the engine's dynamic, reliability, and economic advantages that Xichai's economy has achieved sustained, steady and healthy development. In 2014, the main business income and output value of Xichai exceeded 10 billion yuan, and its profit increased by 67% year-on-year. The three indicators of fixed asset turnover, total asset turnover, and asset contribution rate that reflect the operational effectiveness of the company continued to maintain peer first.
It can be said that "Xichai Manufacturing" has become a beautiful card for "Made in China" in the world.
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